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  • How is the concrete batching plant mixed?,
    China Mixer, Concrete Mixing Plant,

    The HZS series concrete mixing plant is a is a strong manufacturing and high-efficiency equipment that can produce various kinds of concrete. With high production efficiency, it is widely used in large and medium-sized building construction, road axial engineering and necessary factories for producing concrete products. It is an ideal equipment for producing commercial concrete. Its mixing system adopts a twin shaft compulsory mixer, which has good mixing uniformity, short mixing time, long service life of wearing parts, and convenient operation and maintenance. It adopts the latest control technology such as electronic weighing system, computer control and digital display. Electronic weighing devices are equipped with buffer devices and automatic compensation functions, with high measurement accuracy. The sand and gravel feeding system adopts a large width herringbone belt for feeding and is equipped with sidewalks. It is an ideal choice for a large number of construction units to produce the best concrete.

    DKTEC can easily meet customer needs through its fixed concrete mixing plants of different capacities and specifications.
    It has a variety of fixed concrete batching equipment, and the production capacity of a mixer ranges from 60m³/h to 180m³/h. We can also customize solutions according to customer needs, our email: sales@dongkunchina.com
    In addition, in the same fixed concrete mixing plant with dual mixers, the production capacity can reach 240 cubic meters/hour and 360 cubic meters/hour.

    HZS series concrete mixing plant is composed of Mixing system, Material batching system, Weighing system and Electrical control system. It is suitable for large and small construction sites, precast concrete product plants and production plants.

    Mixing system

    Twin shaft concrete mixer has strong mixing capacity, uniform mixing quality and high productivity. It has good mixing effect for concrete with dry hardness, semi-dry hardness, plasticity and various proportions. The lubrication system and the main shaft drive system are all imported from the original package, and the hydraulic door opening mechanism can adjust the opening of the discharge door as required. The mixing shaft of the main mixing machine adopts anti-adhesion technology to effectively prevent the agglomeration of cement on the shaft. The shaft end seal adopts a unique multiple sealing structure to effectively prevent mortar leakage and ensure the continuous and long-term operation of the entire mixing system. The cleaning system adopts high-pressure water pump automatic control and manual control,The water outlet holes are located directly above the mixing spindle, which improves the mixing efficiency, increases water mist, reduces dust pollution and effectively removes cement agglomeration. It is suitable for large-scale construction, commercial concrete companies, etc.

    YHZS75

    Twin-shaft concrete mixer
    Learn more

    YHZS75

    Planetary mixer
    Learn more

    Aggregate Batching System

    Choose a batching machine; the feeding mechanism is arranged in a “product” shape and fed by a belt conveyor; it adopts two methods of individual material weighing and cumulative material weighing; electronic weighing, PLC control, digital display; t has accurate weighing, high batching precision, fast speed, strong control function, easy operation, etc.

    Control System

    Apply imported components, reliable performance; remote management, user rights can be assigned, achieve the basic project management processes; intelligent control, automatic control, manual control in one; with ratio storage, automatic drop compensation, over-scale, under-scale alarm correction; The equipment has functions such as operation monitoring, data cloud storage, printing, etc.

    Weighting System

    The powder, water, and additives are all measured by electronic scales; the batching accuracy is high and the measurement is accurate; the cement, fly ash, and water measuring hopper is supported on the frame by three sets of sensor, which has a stable structure and high reliability; the additive metering hopper is measured by a single lifting point sensor

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    180 (1)

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    180 (2)

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    Each mixing plant is tailor-made for customers!
    The price of each batching plant varies due to different configurations!
    If you need to know the detailed price information of the small mixing station, you can directly call our sales hotline: 0086-571-88128581
    According to the configuration you need, we will provide accurate quotation and let you get the information you need in a short time!

    Maintenance of concrete mixer

    1.Ensure that the machine and the surrounding environment are clean.
    2.Clear the accumulated material in the hopper in time to make the sensor return to zero normally.
    3.Check whether the lubricating oil at each lubrication point is sufficient, and the lubricator in the air system should maintain sufficient oil.
    4.Check whether the motors and electrical appliances are overheated or abnormal noise, whether the indicator is normal, and whether the signal system is intact.
    5.Check and adjust the cylinder, butterfly valve and solenoid valve frequently to make the opening and closing meet the requirements.
    6.Check each system frequently, and deal with it in time if there is dust leakage, gas leakage, oil leakage and electricity leakage.
    7.The mixer and discharge hopper should be cleaned every four hours to prevent the residual concrete from consolidating and hindering normal operation.
    8.Every shift should release the internal water of the air compressor, air storage tank and filter, and eliminate the malfunctions that occur during operation.
    9.The butterfly valve, mixer, solenoid valve, air filter and oil mist device are maintained in accordance with the relevant instructions.

    The equipment of concrete batching plant is constantly improved and improved with the development of society and users’ needs, but it is a relatively important task for the batching of concrete batching plant equipment. Because the ingredients usually determine the quality of the project and other issues. So, what matters should be paid attention to in the batching work of concrete mixing plant equipment?

       Regarding the calibration of the batching unit of the concrete mixing plant. In the course of use, attention should be paid to the calibration of the batching unit. For the same batching machine, different specifications of aggregates and different door openings have different calibration coefficients. Therefore, when changing the aggregate specifications and adjusting the opening of the material door, the calibration coefficient corresponding to the batching machine must be recalibrated. Especially at the beginning of use, more attention should be paid to the calibration of the batching machine.

       The batching unit of concrete mixing plant equipment should always keep the same aggregate specifications in each batching machine. The inconsistency of aggregate specifications will not only affect the fluctuation of the mixture gradation, but also seriously affect the performance of the mixture. Therefore, stack management should be strictly strengthened to prevent mixing; at the same time, the loader should operate carefully to prevent mixing.
    Before starting the equipment of the concrete batching plant, press the “Start Warning” button to indicate an alarm. After the outdoor electric bell rings several times, it can be turned on again when it is determined that there will be no danger. A loudspeaker can also be used to warn. In normal production, accidental emergency situations can also be warned in this way. The mixing ratio and moisture content of the stabilized soil mixture (formed mouth) mixed by the equipment can be determined by sampling and analysis, and then according to the results of the analysis, each batching machine and water supply flow can be accurately adjusted again.


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