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  • Product Advantages

    BHS Concrete Mixer (7)

    Consistently high mixture homogeneity and short mixing cycles

    ● Rapid increase in mixture homogeneity through intensive material exchange
    ● Uniform consistency and homogeneity in every mixing cycle

     

    Optimum energy efficiency

    ● Excellent mixing performance despite low mixer speed
    ● Preservation of the grain structure of the formulation’s individual components
    ● Low specific energy consumption due to short mixing times, optimized mixing mechanism and efficient drive

     

    Design results in low wear

    ● Low wear on mixing tools and mixing trough lining due to low speeds and compact design
    ● Significantly less wear and tear than with pan or planetary mixers
    ● Optimized design of all parts subject to wear

     

    Efficient production of concrete

    ● Excellent liberation of binders in a short time
    ● Creates potential for reducing the required amount of binder
    ● Uniform and fast distribution of additives and admixtures across the entire volume of the mixture
    ● Possibility of small batches as low as 10% of the nominal filling level
    ● Safe investment in view of modern concrete formulations
    ● Supports hybrid mixing cycles (slow – fast – slow)

    Type Dry charge, 

    aggregates 

    and binder

    Compacted

     concrete

     per batch

    Compacted concrete output Drive system

     (ready-mixed 

    concrete) 3)

    Maximum aggregate sizes
    with truck mixer

     discharge 1)

    with open truck

     discharge 2)

    Ready-mixed 

    concrete

    Hydrodam 

    concrete 4)

    DKX 1.00 2 yd³
    1.5 m³
    1.3 yd³ 1 m³ 58 cycles/h 76 yd³/h
    58 m³/h
    60 cycles/h 78 yd³/h
    60 m³/h
    50 hp
    37 kW
    2½ in 64 mm 3 in
    80 mm
    DKX 1.25 2.5 yd³
    1.88 m³
    1.6 yd³
    1.25 m³
    53 cycles/h 86 yd³/h
    66 m³/h
    53 cycles/h 86 yd³/h
    66 m³/h
    60 hp
    45 kW
    2½ in 64 mm 5 in
    125 mm
    DKX 2.25 4.5 yd³
    3.38 m³
    3 yd³
    2.25 m³
    46 cycles/h 136 yd³/h
    104 m³/h
    50 cycles/h 148 yd³/h
    113 m³/h
    100 hp
    75 kW
    2½ in 64 mm 6 in
    150 mm
    DKX 3.00 6 yd³
    4.5 m³
    4 yd³
    3 m³
    44 cycles/h 173 yd³/h
    132 m³/h
    53 cycles/h 208 yd³/h
    159 m³/h
    2 x 75 hp
    2 x 55 kW
    2½ in 64 mm 6 in
    150 mm
    DKX 4.00 7.9 yd³ 6 m³ 5.2 yd³ 4 m³ 39 cycles/h 204 yd³/h
    156 m³/h
    49 cycles/h 256 yd³/h
    196 m³/h
    2 x 100 hp
    2 x 75 kW
    2½ in 64 mm 6¼ in 160 mm
    DKX 4.50 9 yd³
    6.75 m³
    6 yd³
    4.5 m³
    37 cycles/h 218 yd³/h
    167 m³/h
    51 cycles/h 301 yd³/h
    230 m³/h
    2 x 100 hp
    2 x 75 kW
    2½ in 64 mm 6¼ in 160 mm

    Advantage Of The Three-Fimensional Mixing Concep

    In contrast to the circular motion of other mixing systems, the three-dimensional mixing principle of the twin-shaft batch mixer produces a more intensive exchange of material, which leads to shorter mixing times while consuming less energy.

    BHS Concrete Mixer (7)

    Spiral mixing tools

    Mixing tools arranged on each mixing shaft in the shape of an interrupted spiral
    ● Two counter-rotating mixing shafts with the mixing tools overlapping in the longitudinal center of the mixer
    ● Counter blades positioned at the ends of the shafts
    ● Moderate circumferential speed of the mixing blades for gentle processing
    ● High-quality hexagonal shaft with high torsional and bending strength
    ● Streamlined mixing arms made of special cast steel
    ● Helical arrangement of the mixing arms as spiral mixer
    ● Easily adjustable mixer blades

    BHS Concrete Mixer (7)

    Mixing principle

    Generation of a circular three-dimensional movement pattern of the entire mixture
    ● Intensive material exchange in the turbulent overlap zone of the two mixing circuits
    ● Optimal conversion of the energy input into intensive relative movements of the mixture
    ● Total volume of material is always included in the mixing process

    Mixer Configuration

    Mixing mechanisms

    BHS Concrete Mixer (7)

    Universal mixing unit

    This features a 60° arm inclination for the production of ready-mixed concrete, precast concrete, special concretes and many other mixing materials.

    BHS Concrete Mixer (7)

    Smooth mixing tools

    This serves to reduce adhesions to a minimum, even when processing sticky mixtures.

    BHS Concrete Mixer (7)

    Coarse particle mixing system

    For the production of concrete used in dam construction, this system is suitable for aggregates up to 180 mm, depending on mixer size.

    BHS Concrete Mixer (7)

    Twin mixing mechanism

    For the production of dry and moist mixtures with many fine particles. This doubling of the mixing arms significantly increases the number of relative movements in the mixture, resulting in shorter mixing cycles

    Wear lining

    BHS Concrete Mixer (7)

    Diamond-shaped tiles

    Diamond-shaped tiles with a material thickness of 19 mm made from optimized chrome chilled cast alloy can be used as mixing trough lining. The service life improves by up to 30 % compared to rectangular tiles.

    BHS Concrete Mixer (7)

    OPTILONG tiles

    We offer rhombus-shaped tiles with a material thickness of 28 mm for high-wear applications. The variable hardness of the individual tile rows ensures uniform abrasion across all wear zones. This nearly doubles the service life compared to the 19-mm rhombic tiles.

    Discharge gate design features

    Solid and robust cast construction
    ● Centrally located between the two mixing shafts
    ● Effective sealing due to adjustable gate rails
    ● Precise regulation of the discharge volume
    ● Reliable actuation using pneumatic or hydraulic cylinders

    BHS Concrete Mixer (7)

    Wear lining

    BHS Concrete Mixer (7)

    Impulse-driven central lubrication

    The impulse-driven central lubrication system supplies the internal axial face seals with grease. After mixer cleaning or when required, lubrication of the seals can be triggered via the control unit at the push of a button. The running time is freely adjustable.

    BHS Concrete Mixer (7)

    Fully automatic central lubrication

    The lubrication points of the four axial face seals, the four internal mixer trough seals (and, as an option, the other lubrication points of the mixer) are automatically supplied with grease via a PLC controller and by means of a progressive distributor. To lubricate the system after mixer cleaning, it is sufficient to trigger the grease pump via the PLC control.

    Delivery Photo

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